Reading a gauge
The gauge names the shank: a #8 screw has a basic diameter of 0.164 in (4.17 mm) whoever makes it. The Wood Handbook's Table 8–9 lists the same shank diameters as the standard for every gauge from #4 to #24, and every value in both follows one pattern — 0.060 in plus 0.013 in per gauge number. The standard's tables, not the pattern, are what govern. Threads per inch fall as the gauge rises, from 32 on a #0 to 7 on a #24.
Head sizes: standard and one maker
| Gauge | ASME B18.6.1, max–min | W. L. Fuller's actual head size |
|---|---|---|
| #6 | 0.279–0.244 in | 9/32 in (0.281) |
| #8 | 0.332–0.292 in | 11/32 in (0.344) |
| #10 | 0.385–0.340 in | 25/64 in (0.391) |
| #12 | 0.438–0.389 in | 7/16 in (0.438) |
Fuller gives each head as a fraction, beside the minimum counterbore that clears it. Across its chart every head is at least the standard's minimum; most are at or above its maximum, but #2 (by 0.0001 in), #5, #12, #14 and #18 fall below it. Both are shown, not reconciled. Fuller's counterbores by gauge are on the pilot hole chart.
What the gauge does not tell you
- Length. Gauge and length are chosen separately. Fuller's rule of thumb is about a third of the length in the piece being attached and two-thirds in the piece it is attached to.
- Root diameter. The core the threads sit on is smaller than the shank — about two-thirds of it on average, the Wood Handbook says. It sets the pilot hole, and is not tabulated here because no source reviewed gives it by gauge.
- Head shape. Flat heads sit flush in a countersink; the Handbook notes oval and round heads for appearance, and round heads where countersinking is objectionable.
- Modern screws. Construction, structural, cabinet and pocket-hole screws, and the tapping and self-drilling screws the Handbook mentions, are made to their makers' own specifications; this chart is for traditional wood screws.
- Metric screws. They are named in millimetres and are not listed. A metric screw near a gauge's diameter is not thereby an equivalent of it.
To drill for a screw, take its gauge to the pilot hole chart; to find a bit for a decimal size, use the drill bit size chart. The other drilling pages are mapped in the guide to wood drill bits.
Before choosing a screw
- Gauge read from the box, not guessed from the head
- Length chosen for the two pieces it joins
- Head shape chosen for flush, raised or plugged
- Maker's own data used for construction or pocket-hole screws
Sources
ASME B18.6.1 itself is sold and was not reviewed; its values are as two engineering references reproduce them, and they agree with the Wood Handbook's Table 8–9 wherever both list a gauge. Millimetres are computed from inches. Root diameters, lengths and metric screws are not tabulated, because no source reviewed gives them.
- 1.
ANSI Wood Screws per ANSI B18.6.1 (flat, pan and oval head size table). Engineers Edge.
Used for: ASME B18.6.1 inch wood screw dimensions as reproduced: threads per inch, basic screw diameter and flat head diameter (maximum and minimum) for gauges #0 to #24.
- 2.
Wood Screws: Dimensions and Mechanical Specs (ASME B18.6.1 flat head table). AFT Fasteners.
Used for: A second reproduction of the standard's flat head table, agreeing on head diameters (for example #2 at 0.172–0.147 in and #16 at 0.544–0.485 in).
- 3.
Chapter 8: Fastenings. USDA Forest Service, Forest Products Laboratory — Wood Handbook, FPL-GTR-282, 2021.
Used for: Table 8–9, screw shank diameters for gauges #4 to #24 in millimetres and inches; flat, oval and round heads; a root diameter averaging about two-thirds of the shank; tapping and self-drilling screws.
- 4.
Countersinks, Counterbores, Tapered Drills, Plug Cutters catalog (PDF dated 2006), page 4: Recommendations for Wood Screw Predrill Sizes and Lengths. W. L. Fuller, Inc., 2006.
Used for: A countersink maker's actual head sizes and counterbore diameters by gauge (#2 to #18), and a screw-length rule of about a third in the piece attached and two-thirds in the piece it is attached to.
About this chart
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