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Buying guide · Abrasives

How to Choose Sandpaper

Good sandpaper for one job is the wrong sandpaper for another. The grain, the backing and any anti-clogging coat decide how a sheet, disc or belt cuts and lasts, and the grits you need are set by the finish at the end. This guide matches each to the job; the abrasive terms themselves are explained in the sandpaper guide.

About this guide

Published
Reading time
2 min
Level
Beginner
Basis
Specification-based

Match the abrasive to the job

Sandpaper by job
JobGrainBackingCoatingGrit range
Heavy stock removal on a belt sanderCeramic or alumina zirconiaHeavy paper (E–F) or cloth (X)—Coarse; Klingspor puts ceramic's value in 24–60
General sanding with a power sanderAluminium oxidePaper discs or sheets (A–D)Stearate on resinous woodsUp to the finish maker's grit
Hand sandingAluminium oxide or garnetLight paper (A–C)—Up to the finish maker's grit
End grain and final passesGarnetLight paper—Fine
Between coats of finishFine abrasive or foam padPaper or foamStearate resists clogging on finish#220 (Minwax); 220–320 pads (GF)
Wet sanding or buffing a cured finishAs the finish maker specifies (GF: wet/dry automotive paper)Film, latex or polyester cloth (Y)—Very fine, as the finish maker states

Grain, backing and coating from Klingspor's 'Coated abrasives basics'; between-coat figures from Minwax and General Finishes. What each term means is in the sandpaper guide.

How many grits to buy

A sequence steps up a grade at a time, and its last grit is set by the finish, not the paper. Watco's instructions before its Danish Oil run #120, #150, #180 and #220; Aqua Coat's before its grain filler go from #120 to #220 and then 320 between coats. A starter stock for furniture is therefore a coarser grit for removing machine marks, a run of grades to 220, and something finer for between coats. Where each finish maker says to stop is set out in how to sand wood, and grit numbers — including the difference between US and P-grades above 220 — are on the grit chart.

Sheets, discs and belts

  • Discs must match the sander's pad size and attachment. Klingspor puts light and medium paper (A–D) on discs.
  • Belts need the heaviest backings: Klingspor names E and F paper and X cloth for belting.
  • Sheets for hand sanding use the lighter papers (A–C), in Klingspor's grading.
  • Waterproof backings — film, latex or polyester (Y) cloth — are the ones for wet sanding.

Note— Brand is not the specification

Klingspor's terms — grain, backing weight, coating — are printed on the back of most abrasives, whoever makes them. Compare those, and the grading system (a P before the number marks a FEPA grade), rather than the brand name. No brand was tested for this guide.

Before buying sandpaper

  • The grain for the job: removal, general, final or between coats
  • A backing heavy enough for the tool
  • Stearate-coated paper for resinous woods and finish
  • Discs that match the sander's pad and attachment
  • Grits up to the finish maker's stopping point, and finer for between coats
  • CAMI or P grading checked, and not mixed by number

Sources

Grain, backing and coating definitions are Klingspor's; grit sequences are finish makers' instructions for their own products. No abrasive brand was tested and none is ranked.

  1. 1.

    Coated Abrasives Basics. Klingspor.

    Used for: Aluminium oxide as the versatile wood grain that wears finer; garnet as very sharp, for end grain and final finishing; silicon carbide as sharp and brittle, mostly for finishing; alumina zirconia for dimensioning wood; ceramic best value in removal grits 24–60; paper A–C for sheets and light discs, D for sheets and discs, E–F for belts; cloth X for belting and Y polyester waterproof; film or latex for wet-or-dry finishing; stearate deterring loading on resinous woods and sealer coats.

  2. 2.

    Technical Data WAT-02, Watco Danish Oil. Rust-Oleum (Watco), 2020.

    Used for: A #120, #150, #180, #220 sequence before Watco Danish Oil.

  3. 3.

    Technical Data Sheet, Clear Wood Grain Filler (130-099). Aqua Coat.

    Used for: #120 then #220 before grain filler, and 320 or finer between coats.

  4. 4.

    Minwax Product Guide. Minwax.

    Used for: #220 between coats of Minwax polyurethanes, and fine steel wool as an alternative on Wipe-On Poly.

  5. 5.

    Technical Data Sheet, High Performance Topcoat. General Finishes, 2019.

    Used for: Fine 220–320 foam pads between coats, and wet/dry automotive paper for buffing a fully cured finish.

About this buying guide

Written by BenchRoot Editorial. How BenchRoot sources, checks and corrects its pages is set out in the Editorial Policy. If something here is wrong or unclear, the contact page explains how to tell us.

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