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Buying guide · Saws

How to Choose a Corded Portable Circular Saw

A corded saw goes where the work is, and so does its cord. Three corded 7-1/4 in saws — two sidewinders and a worm drive — show what differs between them: the layout and upkeep of the drive, how deep and how far they bevel, a brake, a rafter hook, and the gauge of extension cord their manuals ask for. This guide is specification-based; nothing was tested and nothing is ranked.

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About this guide

Published
Reading time
3 min
Level
Beginner
Basis
Specification-based

Three corded saws by their makers' figures

Corded 7-1/4 in saws in the manuals reviewed
SawDriveDepth 90°BevelBrakeWeightUpkeep in the manual
DEWALT DWE575 / DWE575SBSidewinder2-9/16 in0–57°DWE575SB only, about 2 sNot stated in the manualBrushes
DEWALT DWS535BWorm driveNot stated in the manual0–53°About 3 sNot stated in the manualGear oil; gear case serviced yearly
Makita 5007MGASidewinder2-1/2 in0–56°Yes10.1 lbBrushes

From each maker's manual for its own saw. DEWALT's DWS535B also has a rafter hook. Not a ranking.

Equipment notePaid link

7-1/4-in circular saw

DEWALT DWE575

The DWE575 in the table above: 7-1/4 in, 2-9/16 in at 90° and a bevel to 57°; the electric brake the table notes is on the DWE575SB, not this model.

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Sidewinder or worm drive

A sidewinder's motor sits beside the blade and drives it directly; a worm drive's sits behind the blade and turns it through gears running in oil. DEWALT's worm-drive manual asks owners to check the oil and fill it to the lowest thread of the plug, and to have the gear case serviced once a year; it takes only diamond-arbor blades, with the knock-out removed. The sidewinders here take round or diamond arbors to suit. Which side the blade sits on, and so which side you sight down, differs between layouts and models — hold one before buying if you can.

What to compare for carrying between jobs

  • Weight. Makita gives 10.1 lb for the 5007MGA; DEWALT's manuals do not give a weight, so compare the figure on the maker's current specification sheet before deciding.
  • Depth and bevel. All three cut a framing 2× at 90°. For bevelled cuts beyond 45°, DEWALT's DWE575 goes to 57°, Makita's 5007MGA to 56° and DEWALT's worm drive to 53°.
  • Brake. About two seconds on DEWALT's DWE575SB (not the plain DWE575), about three on the DWS535B. Makita says its brake is no substitute for the lower guard; DEWALT says a brake can occasionally miss its stated time.
  • Hook. DEWALT's worm drive has a saw hook for hanging it from a joist or rafter; its manual warns never to use the saw with the hook rotated below the foot plate.
  • Cord. The saw is only as portable as its extension cord; see the next section.

The extension cord the manual calls for

Minimum cord gauge at 120 V from DEWALT's table
Tool rating25 ft50 ft100 ft
Over 10 A, up to 12 A16 AWG16 AWG14 AWG
Over 12 A, up to 16 A14 AWG12 AWGNot recommended

From the table in DEWALT's DWE575 manual: the lower the gauge number, the heavier the cord. Read your saw's amperage from its nameplate; an undersized cord drops the voltage and the motor loses power and overheats.

Corded, cordless or a plunge saw

Battery saws, with the trade-offs of a smaller blade on some, are compared in choosing a cordless saw; saws of every kind in choosing a saw. For long straight cuts in sheets, a plunge saw and rail — carried as a kit — are compared in choosing a plunge saw to carry.

Before buying a corded saw to carry

  • Sidewinder or worm drive, and the upkeep that comes with it
  • Depth at 90° for your thickest stock
  • Bevel range for the angles you cut
  • A brake, if wanted, on the exact model number
  • A weight you can lift overhead and carry
  • An extension cord of the gauge your saw's amperage and length need

The parts of the saw are described in the circular saw guide.

Sources

Specification-based: every figure is the maker's own, from the manual of the saw named; where a manual does not give a figure, the table says so. No saw was tested, none is ranked.

  1. 1.

    DWE574, DWE575 7-1/4" (184 mm) Circular Saws, Instruction Manual. DEWALT.

    Used for: The DWE575: 7-1/4 in sidewinder, 2-9/16 in at 90°, bevel 0–57°, depth scale in 1/8 in steps, round or diamond arbor; the DWE575SB's brake of about two seconds; the minimum extension-cord gauge by amperage and length.

  2. 2.

    DWS535B Heavy-Duty 7-1/4" (184 mm) Worm Drive Circular Saw, Instruction Manual. DEWALT.

    Used for: The DWS535B: 7-1/4 in worm drive, diamond arbor only, bevel 0–53° with detents at 22.5° and 45°, a brake of about three seconds, gear oil to the lowest thread of the plug and annual gear-case service, a saw hook never used rotated below the foot plate.

  3. 3.

    Circular Saw 5007MG / 5007MGA, Instruction Manual. Makita.

    Used for: The 5007MGA: 7-1/4 in sidewinder; 2-1/2 in at 0°, 1-3/4 in at 45°, 1-3/8 in at 56°; 5,800 rpm; 10.1 lb; an electric brake that is no substitute for the lower guard.

About this buying guide

Written by BenchRoot Editorial. How BenchRoot sources, checks and corrects its pages is set out in the Editorial Policy. If something here is wrong or unclear, the contact page explains how to tell us.

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