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Buying guide · Joinery tools and jigs

How to Choose a Mortiser

Mortisers are not one machine in different sizes. A hollow-chisel mortiser cuts square-cornered mortises for furniture; a floor model does the same with larger chisels and a heavier head; a chain mortiser is a portable machine for heavy timber; a slot mortiser cuts round-ended mortises. This guide matches each kind to the work, compares makers' figures, and says what each cannot do. It is specification-based: nothing was tested and nothing is ranked.

About this guide

Published
Reading time
3 min
Level
Intermediate
Basis
Specification-based

How each kind of machine cuts, and how a hollow chisel and auger are set, is explained in the mortiser guide; the joint in mortise and tenon joints. The right machine is the one that cuts the mortises you make, in the parts you make them in.

Match the kind of mortiser to the work

Which kind of mortiser suits which work
WorkKind that suits itWhy
Furniture-size mortises, a few at a timeBenchtop hollow-chiselChisels up to 1/2 in on the machines here; small enough for a bench
Larger chisels, deep or angled mortises, long runsFloor hollow-chiselMore power and stroke; Grizzly's G0448 head tilts 30° each way and its table traverses
Round-ended mortises for rounded or loose tenonsSlot mortiser, standalone or on a combination machineA bit moved side to side leaves round ends
Heavy timber and construction workPortable chain mortiserMakita's 7104L clamps onto the timber and lists 130 mm wide by 155 mm deep

Planning guidance from what the makers state. Not a ranking.

Four machines by their makers' figures

Mortisers as their makers list them
MachineKindPowerCapacity as listedWeight
Grizzly G0645Benchtop hollow-chisel1/2 HPChisels 1/4 to 1/2 in; 3 in deep; stock 8-1/2 in wide70 lb
Grizzly T33127Benchtop hollow-chisel1/2 HPChisels to 1/2 in; 3 in deep; stock 13-3/8 in wide60 lb
Grizzly G0448Floor hollow-chisel1-1/2 HP6-1/4 in stroke; workpiece 9 in wide; head tilts 30°332 lb
Makita 7104LPortable chain1,140 WHole 130 mm wide, 155 mm deep17.8 to 18.2 kg

Each maker's own figures and units for its own machine; the kinds cut different mortises, so their capacities are not directly comparable. A slot mortiser on a combination machine takes its figures from that machine's maker. Not a ranking.

Specifications to check

What to check on a mortiser
SpecificationWhy it mattersHow to check
Kind of mortise it cutsSquare or round-ended decides the tenonHollow chisel, chain or slot
Largest chisel or holeThe widest mortise in one passChisel range and collar, or hole size
Stroke and maximum depthThe deepest mortiseBoth figures from the data sheet
Stock capacityThe largest part that fitsWidth, thickness, and fence-to-chisel distance
Table movement and tiltLong runs and angled mortisesTraverse in two directions; head tilt and its stops
Supply, weight and mountingThe outlet, bench or floor it needsVoltage and amps; whether it is bolted down

What each specification decides; read every figure from the machine's own manual. Not a ranking.

What each kind cannot do

What each kind of mortiser cannot do
KindCannotInstead
Benchtop hollow-chiselTake chisels over its maximum, or tilt for angled mortises on the machines hereA floor machine
Floor hollow-chiselStand safely unbolted with its head tilted, by Grizzly's accountBolt it to the floor as its manual says
Chain mortiserCut small furniture mortises; it is built for timberA hollow-chisel machine
Slot mortiserCut square cornersRound the tenon, use loose tenons, or square the ends by hand

General limits of each kind, from what the makers state. Not a ranking.

Mortising attachments for drill presses are not compared: the drill press manuals BenchRoot has reviewed do not describe one. For the smaller machines in more detail, see how to choose a benchtop mortiser; for the tenon side, the tenon jig guide.

Safety— Read the manual's set-up before the first cut

Grizzly's mortiser manuals have the machine disconnected before a chisel is fitted and the hold-down set just above the work, and its floor machine bolted down. Makita's chain mortiser clamps to the timber with its own vise. See woodworking safety rules.

Before buying a mortiser

  • The kind of mortise you need: square, round-ended, or timber-size
  • Largest chisel or hole and deepest mortise covered
  • Your largest part fits the stock capacity
  • Tilt and table movement if you cut angled mortises or long runs
  • Supply matches your outlets; bench or floor can carry and hold it
  • Chisels, augers or chains of the right size can be found

The other joinery tools are mapped in the pocket hole guide.

Sources

Specification-based: figures are each maker's for its own machine, from its manual or product sheet, shown to compare what each states. Makita's 'maximum hole width' for the 7104L is shown as listed, without assuming which way it is measured. Lock and door mortisers and timber-framing machinery are a different trade and are not compared. Nothing was tested and none is ranked.

  1. 1.

    Model G0645 Benchtop Mortising Machine, Owner's Manual. Grizzly Industrial, 2010.

    Used for: A benchtop hollow-chisel mortiser: 1/2 HP, 70 lb, chisels 1/4 to 1/2 in, 4-5/8 in travel, 3 in maximum depth, stock 8-1/2 in wide and 6 in thick with its column extension.

  2. 2.

    Model T33127 Benchtop Hollow-Chisel Mortiser, Owner's Manual. Grizzly Industrial, 2024.

    Used for: A benchtop hollow-chisel mortiser: 1/2 HP, 60 lb, chisels to 1/2 in on a 3/4 in collar, 4-7/8 in travel, 3 in maximum depth, stock 13-3/8 in wide and 4 in thick.

  3. 3.

    Model G0448 Mortising Machine, Owner's Manual. Grizzly Industrial.

    Used for: A floor hollow-chisel mortiser on a cabinet stand: 1-1/2 HP on 110 or 220 V (14 or 7 A), 332 lb, 6-1/4 in maximum stroke, 9 in maximum workpiece width, 3 in fence to chisel, a 19 × 12-1/2 in table with longitudinal and cross traverse, a head tilting 30° each way, top-heavy enough to tip when tilted and so bolted to the floor.

  4. 4.

    Chain Mortiser 7104L — product sheet. Makita (Makita Power Tools India).

    Used for: A portable chain mortiser: 1,140 W, 3,200 rpm, maximum hole width 130 mm (5-1/8 in) and depth 155 mm (6-1/8 in), 17.8 to 18.2 kg, with a vise that clamps onto logs.

  5. 5.

    Combination Machine C3 31 (HAMMER), product and technical data page. Felder Group.

    Used for: A combination machine with an optional horizontal mortiser on the planer side.

About this buying guide

Written by BenchRoot Editorial. How BenchRoot sources, checks and corrects its pages is set out in the Editorial Policy. If something here is wrong or unclear, the contact page explains how to tell us.