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Buying guide · Routers and router tables

How to Choose Router Bits

A router bit is chosen in a fixed order: the shank your collet takes, the profile the job needs, how the cut is guided, the speed the bit is rated for, and the materials its maker lists. A set is the same decision made several times at once. Two Freud sets show how much contents differ between 'starter' sets. This guide is specification-based; nothing was tested and nothing is ranked.

About this guide

Published
Reading time
3 min
Level
Beginner
Basis
Specification-based

Reading a bit's listing

What to check on a bit's listing
On the listingWhy it mattersWhat the makers say
Shank diameterMust equal the collet fittedBosch: 1/2 in whenever possible; compact routers such as the Colt take 1/4 in only; Makita's RT0701C takes 1/4 or 3/8 in
Profile and cutting diameterThe cut, and the opening and speed it needsEach bit's maker lists both
BearingWhether and where the cut is guidedSizes listed per bit; some sets swap bearings
Cutting materialCarbide-tipped or solid carbideFreud lists a carbide height for tipped bits and calls its spirals solid carbide
Maximum rpmThe limit for that bitFreud lists one per bit; Amana says to check the rating on the shank
MaterialsWhat the bit is made to cutFreud lists hardwood, softwood, plywood and composites for the sets here
Router useHand-held, table, or table onlyFreud: bits over 1-1/2 in only in a table

Each statement is the named maker's. No bit is better in general; the job and the router decide.

Sets or single bits

Two Freud starter sets compared
SetShankBitsFreud's description
91-1041/2 inSix: round nose (core box), cove, rabbeting, rounding over, Roman ogee, chamferStarter set; TiCo carbide tips, Perma-SHIELD coating; hand-held or table
91-1081/2 in, or 1/4 in as 88-100Eight: straight, mortising, dovetail, rabbeting, rounding over, Roman ogee, flush trim, V-groovingStarter set; hand-held or table

Contents as Freud lists them. Not a ranking.

Both are sold as starter sets, and they share only three profiles. The 91-104 is mostly edge-forming bits; the 91-108 adds the straight, mortising, dovetail and flush-trim bits that cut joints and follow templates. Check a set against your work, bit by bit, using the bit profile chart. A single bit is the answer when only one profile is needed, or a type no set includes — Freud sells spirals such as its up-spiral singly.

Shank first

Buy bits for the collet you have. Bosch advises 1/2 in shanks 'whenever possible' on routers that take them. Compact routers are limited: Bosch's Colt takes 1/4 in only, and Bosch warns a smaller shank than the collet can come loose and become a projectile. Makita says to use 'bits of the correct shank diameter suitable for the speed of the tool'. 1/4 in, 8 mm and 1/2 in are not interchangeable; how a bit is seated and why the makers' figures differ is in router bits.

Large bits and dovetail bits

Large profiles — raised panels, large coves — need a router that runs slowly enough and, by Freud's rule, a table: its bits over 1-1/2 in are for table-mounted routers only. Maximum speeds fall with diameter, as Amana's table and Freud's ratings show in the speed chart. Dovetail bits come with an angle and diameter; a dovetail jig's maker specifies the bit its templates need, and Freud says its dovetail bits suit popular jigs. Buy the bit the jig's manual names. The joint is covered in dovetails.

Before buying router bits

  • Shank equal to the collet you will use
  • Profiles you will actually cut, checked bit by bit
  • Bearing sizes and guide method for each
  • Maximum rpm printed, and a router that can run at or below it
  • Materials listed by the maker for your work
  • Large bits only if a table is planned

The router family is mapped in the router guide; choosing the router itself is in choosing a router.

Sources

Specification-based: set contents and bit descriptions are Freud's for its own products; maker terms such as TiCo and Perma-SHIELD are reported, not tested or explained beyond the maker's words. No bit was tested, none is ranked, and no prices are given.

  1. 1.

    91-104 Six Piece Starter Set. Freud.

    Used for: A six-piece starter set with 1/2 in shanks — round nose (core box), cove, rabbeting, rounding over, Roman ogee and chamfer — with TiCo carbide tips and Perma-SHIELD coating, for hand-held or table-mounted routers in hardwood, softwood, plywood and composites.

  2. 2.

    91-108 Router Bit Set. Freud.

    Used for: A starter set offered with 1/4 in shanks (88-100) or 1/2 in shanks: straight, mortising, dovetail, rabbeting, rounding over, Roman ogee, flush trim and V-grooving.

  3. 3.

    75-104 Up Spiral bit. Freud.

    Used for: A solid carbide up-spiral bit, as an example of a bit type sold singly.

  4. 4.

    22-102 Dovetail bit. Freud.

    Used for: Dovetail bits made to suit popular dovetail jigs.

  5. 5.

    Premier Adjustable Rail and Stile System (instructions poster). Freud.

    Used for: Bits over 1-1/2 in diameter only with the router mounted in a table; never exceeding a bit's maximum rpm.

  6. 6.

    Max RPM Guide for Amana Tool Router Bits. Amana Tool.

    Used for: Maximum speed falling as diameter rises, and the rating etched on the shank.

  7. 7.

    1617, 1617EVS, 1617EVSPK, 1618EVS Operating/Safety Instructions. Bosch, 2018.

    Used for: 'Use 1/2" shank whenever possible, and only use good quality bits'; collets for 1/4, 3/8, 1/2 in and 8 mm.

  8. 8.

    GKF125CE Colt Palm Router Operating/Safety Instructions. Bosch, 2018.

    Used for: A compact router taking 1/4 in shank bits only; a smaller shank than the collet able to become a projectile.

  9. 9.

    Trimmer RT0700C / RT0701C, Instruction Manual. Makita.

    Used for: A compact router with 1/4 and 3/8 in collets; 'Use bits of the correct shank diameter suitable for the speed of the tool'.

About this buying guide

Written by BenchRoot Editorial. How BenchRoot sources, checks and corrects its pages is set out in the Editorial Policy. If something here is wrong or unclear, the contact page explains how to tell us.

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